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Stick Pack Filling & Packaging Services

Transform your product delivery with precision stick pack filling and packaging solutions designed for single-serve convenience. From supplements to powders and liquids, our advanced automation ensures consistent quality, optimal barrier protection, and standout shelf appeal that drives consumer engagement and brand loyalty.

Advanced stick pack filling machine packaging single-serve products

Our Stick Pack Filling & Packaging Services

Complete stick pack solutions from custom formulation and primary packaging design to automated filling, quality assurance, and finished goods delivery.

Primary Stick Pack Packaging

Custom stick pack design with advanced barrier materials (laminated films, foil liners) ensuring product freshness, tamper-evidence, and compliance. Optimized for powders, liquids, gels, and granules across pharmaceutical, supplement, and food applications.

Automated Filling Systems

High-speed automated stick pack filling with precision dosing technology, ensuring consistent fill weights, minimal waste, and maximum throughput. Supports vertical form-fill-seal operations for efficient production scalability.

Custom Formulation Services

End-to-end product development from formulation to finished stick packs through our partnership with Respect Manufacturing. Expert support for supplement blends, powdered beverages, and specialty formulations meeting regulatory standards.

Quality Control & Compliance

Rigorous quality assurance protocols including fill weight verification, seal integrity testing, and regulatory compliance validation. Steadfast focus on seamless operations ensuring every stick pack meets pharmaceutical-grade standards.

Secondary Packaging Integration

Coordinated secondary packaging including folding cartons, corrugated shippers, and retail-ready displays. Eco-friendly solutions with digital, offset, or flexographic printing for maximum brand impact and shelf visibility.

Turnkey Project Management

Dedicated project managers handling every phase from concept to delivery. Clear communication, on-time execution, and white-glove support whether launching a startup product or scaling an established brand's stick pack line.

Custom Automation Solutions

Precision-Engineered Stick Packs That Elevate Your Brand

Our stick pack filling and packaging services combine state-of-the-art automation with decades of expertise to deliver single-serve solutions that protect product integrity and captivate consumers. From barrier-optimized materials to high-speed filling systems, we handle formulation, packaging design, quality control, and fulfillment—providing a complete turnkey experience. Whether you're launching innovative supplements, on-the-go beverages, or pharmaceutical-grade products, our end-to-end approach ensures exceptional quality at every touchpoint, helping your brand stand out in competitive markets.

Colorful branded stick packs arranged on production surface
Proven Track Record

Trusted By Leading Brands

From startups to prestigious established brands, we consistently deliver stick pack solutions that exceed expectations across diverse industries.

"I worked with Katie and Frank and the rest of the team for a $70mil brand and was blown away by their flexibility, service and professionalism. I would use them for every packaging need now and in the future!"

Liz Elert
Liz Elert

"I worked with Katie and Frank and the rest of the team for a $70mil brand and was blown away by their flexibility, service and professionalism. I would use them for every packaging need now and in the future!"

Liz Elert
Liz Elert

"I worked with Katie and Frank and the rest of the team for a $70mil brand and was blown away by their flexibility, service and professionalism. I would use them for every packaging need now and in the future!"

Liz Elert
Liz Elert
The CDW Difference

Why Choose Consolidated Design West?

Over 34 years of packaging excellence combined with cutting-edge automation and unwavering commitment to quality.

Turnkey Expertise

End-to-end stick pack solutions from formulation through finished goods via our Respect Manufacturing partnership—one partner, complete control.

Advanced Automation

State-of-the-art vertical form-fill-seal technology delivers precision dosing, consistent quality, and high-speed production scalability for demanding timelines.

Quality Assurance

Pharmaceutical-grade quality control with rigorous seal integrity, fill weight verification, and compliance testing ensuring flawless stick pack performance.

Nationwide Support

Strategically positioned team across the United States providing responsive project management, clear communication, and on-time delivery every step of the way.

The CDW Team

Skilled professionals dedicated to your stick pack success.

Since 1992, Consolidated Design West has proudly served customers for over 34 years, building a reputation as a leading provider of commercial printing and comprehensive packaging solutions. Headquartered in Anaheim, California, we've expanded our team of professionals strategically across the United States to deliver excellence in packaging and co-manufacturing services. Through our partnership with Respect Manufacturing, we now offer complete turnkey capabilities from custom formulation to finished stick pack goods. Our mission is rooted in dedication to our craft, continuous innovation, unwavering follow-through, and clear communication—values that drive us to exceed expectations and create lasting partnerships. Whether supporting startups launching their first product or established brands scaling production, our decades of expertise simplify even the most complex stick pack challenges, ensuring exceptional customer service at every interaction.

34+ YearsIndustry-leading packaging expertise
End-to-EndFormulation to finished goods under one roof
NationwideStrategic team coverage across the U.S.

Frequently Asked Questions

What does a stick pack do?

A stick pack is a single-serve packaging format designed to dispense precise, pre-measured doses of powders, liquids, gels, or granules. Its elongated, tubular shape maximizes shelf space efficiency while providing excellent barrier protection against moisture, oxygen, and light. Stick packs are ideal for supplements, drink mixes, condiments, pharmaceuticals, and personal care products, offering consumers convenient portion control and on-the-go usability. The format enhances product freshness through hermetic sealing and supports tamper-evident features for safety compliance.

What is the difference between stick pack and sachet packaging?

What materials are used for stick pack packaging?

How long does stick pack filling and packaging take?

Can you handle both product formulation and stick pack packaging?

What quality control measures are in place for stick pack production?

Do you offer eco-friendly stick pack packaging options?

What industries do you serve with stick pack packaging?

Ready to Launch Your Stick Pack Product?

Connect with our packaging experts to discuss formulation, automation capabilities, and custom solutions tailored to your brand.

Trusted & Experienced

Awards and Recognition

34 years of business achievement badge

34+ Years in Business

Over three decades of packaging excellence

Nationwide service coverage badge

Nationwide Reach

Strategic team coverage across the United States

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Turnkey Partner

End-to-end solutions from formulation to fulfillment

Let's Bring Your Stick Pack Vision to Life

Complete the form below and our packaging specialists will contact you within one business day to discuss your project requirements, timelines, and custom solutions.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 714-999-1476