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Custom Thermoformed Packaging Solutions

Transform your product presentation with precision-engineered thermoformed packaging designed for protection, shelf appeal, and brand differentiation. From concept to production, our 34+ years of expertise delivers custom solutions that combine form, function, and exceptional quality—ensuring your products stand out while staying secure throughout the supply chain.

Custom thermoformed plastic packaging trays and clamshells for product protection

Our Custom Thermoformed Packaging Services

Comprehensive thermoforming solutions from design and prototyping to production, decoration, and fulfillment—all backed by rigorous quality control.

Primary Thermoformed Packaging

Custom blisters, clamshells, trays, and containers engineered with optimal barrier properties, product protection, and visual appeal. Options include PET, HDPE, LDPE materials with child-resistant and tamper-evident features for pharmaceuticals, cosmetics, electronics, and consumer goods.

Secondary Packaging Integration

Thoughtfully designed corrugated boxes, folding cartons, rigid boxes, and trays that complement your thermoformed primary packaging. Eco-friendly solutions optimized for efficient filling, automation compatibility, and minimal environmental impact.

Commercial Printing & Decoration

High-quality digital, offset, and flexographic printing with premium finishing treatments. Enhance brand recognition through visually compelling graphics, custom colors, and specialized coatings that make your thermoformed packaging stand out on retail shelves.

Custom Retail Displays

Eye-catching point-of-purchase displays featuring thermoformed components in corrugated, wood, metal, or acrylic. Available in countertop or freestanding configurations to maximize product visibility and drive sales.

Turnkey Project Management

End-to-end solutions from concept through production, managed by experienced professionals. Our dedicated team handles design, prototyping, tooling, production, quality control, and delivery—keeping your project on track with clear communication every step of the way.

Fulfillment & Supply Chain Services

Comprehensive warehousing, inventory management, logistics, and fulfillment support integrated with your packaging solutions. Streamline your supply chain with strategic operations across the United States for efficient distribution and delivery.

Tailored Solutions

Precision-Engineered Packaging That Protects Your Brand Investment

Every product deserves packaging that reflects its value. Our custom thermoformed solutions balance protection, compliance, and visual impact—whether you're launching a startup or elevating an established brand. With state-of-the-art co-manufacturing capabilities through our partnership with Respect Manufacturing, we deliver comprehensive services from custom formulation to finished goods, handling material selection, tooling design, production optimization, and regulatory compliance. Our decades of experience across beauty and wellness, food and beverage, electronics, pet care, pharmaceuticals, and apparel ensure packaging that's as functional as it is compelling.

Thermoforming machine creating custom plastic packaging in production facility
34+ Years Proven

Trusted Across Industries

From startups to prestigious brands, we've delivered packaging solutions that consistently exceed expectations and create lasting impressions.

"I worked with Katie and Frank and the rest of the team for a $70mil brand and was blown away by their flexibility, service and professionalism. I would use them for every packaging need now and in the future!"

Liz Elert
Liz Elert

"I worked with Katie and Frank and the rest of the team for a $70mil brand and was blown away by their flexibility, service and professionalism. I would use them for every packaging need now and in the future!"

Liz Elert
Liz Elert

"I worked with Katie and Frank and the rest of the team for a $70mil brand and was blown away by their flexibility, service and professionalism. I would use them for every packaging need now and in the future!"

Liz Elert
Liz Elert
The CDW Difference

Why Choose Consolidated Design West?

We bring over three decades of packaging innovation to every project, ensuring your products receive the quality they deserve.

Turnkey Expertise

End-to-end solutions from concept to fulfillment with comprehensive project management, quality control, and state-of-the-art co-manufacturing capabilities through our Respect Manufacturing partnership.

34+ Years Experience

Trusted industry leader serving diverse sectors including pharmaceuticals, cosmetics, food and beverage, electronics, and pet care with proven expertise in complex packaging challenges.

Strategic National Coverage

Headquarters in Anaheim, California, with team members strategically located across the United States to provide responsive service, streamlined logistics, and efficient distribution nationwide.

Clear Communication

Dedicated project managers keep you informed throughout production with direct, personal communication ensuring every detail is executed flawlessly and deadlines are consistently met.

Built on Dedication and Excellence

A nationwide team committed to your packaging success.

Consolidated Design West Inc. has proudly served customers for over 34 years, earning a reputation as a leading provider of commercial printing, as well as primary and secondary packaging solutions. Headquartered in Anaheim, California, we've expanded our team of professionals strategically across the United States to provide excellence in packaging and co-manufacturing services. Through our partnership with Respect Manufacturing, we now offer comprehensive turnkey services from custom formulation to finished goods. From startups to prestigious established brands, we're committed to exceptional customer service, ensuring every interaction is positive and rewarding. Our core values—dedication to our craft, daily innovation, unwavering follow-through, clear communication, and continuous improvement—drive us to deliver services that consistently exceed expectations and create lasting impressions.

34+ YearsIndustry Experience
NationwideStrategic Team Coverage
Multi-IndustryExpertise Across Sectors

Frequently Asked Questions

What is thermoformed packaging and how does it work?

Thermoformed packaging is created by heating plastic sheets until pliable, then forming them over molds using vacuum, pressure, or mechanical force to create precise shapes. This versatile process produces blisters, clamshells, trays, and containers for product protection and display. We offer materials like PET, HDPE, and LDPE with customizable features including child-resistant closures, tamper-evident seals, and barrier properties tailored to your product requirements and industry regulations.

What industries benefit most from custom thermoformed packaging?

Can you handle both design and production for my packaging project?

What materials and customization options are available?

How long does it take to develop custom thermoformed packaging?

Do you offer sustainable or eco-friendly thermoformed packaging options?

What quality control measures ensure consistent packaging production?

Can you assist with fulfillment and distribution after production?

Have More Questions About Custom Packaging?

Our packaging specialists are ready to discuss your specific requirements and recommend the ideal thermoformed solution.

Trusted & Proven

Awards and Recognition

34 years in business badge

34+ Years in Business

Industry leadership since 1992

Multi-industry expertise certification

Multi-Industry Expertise

Serving diverse sectors nationwide

Turnkey solutions certification badge

Turnkey Solutions Provider

Comprehensive end-to-end capabilities

Ready to Elevate Your Product Packaging?

Share your project details and one of our packaging specialists will contact you within 24 hours to discuss custom thermoformed solutions tailored to your needs.

Contact Us Today

For immediate assistance, feel free to give us a direct call at +1 714-999-1476