Transform your product packaging with precision-engineered blister packs and vacuum forming solutions. Our advanced thermoforming capabilities deliver secure, visually compelling packaging for pharmaceuticals, electronics, cosmetics, and consumer goods. From concept to production, we ensure barrier protection, tamper-evidence, and retail-ready presentation that protects your products and elevates your brand.
From pharmaceutical-grade blisters to retail clamshells, we deliver precision thermoformed packaging solutions.
Medical-grade blister packs with tamper-evident features, child-resistant options, and full regulatory compliance. Perfect for tablets, capsules, and unit-dose medications requiring superior barrier protection and patient safety.
Secure, high-visibility clamshells for consumer electronics, cosmetics, and retail products. Our vacuum-formed designs maximize product presentation while providing theft deterrence and protective cushioning for point-of-sale display.
Precision-molded plastic trays engineered for your product's exact dimensions. Ideal for electronics assembly, medical device organization, cosmetic inserts, and food packaging requiring structured, protective product placement.
Expert mold engineering and aluminum tooling fabrication for high-volume production runs. Our design team optimizes forming geometry, draft angles, and material distribution to ensure consistent quality and efficient manufacturing cycles.
Comprehensive material consulting for PET, HDPE, PVC, and specialty polymers. We conduct barrier testing, drop testing, and compatibility analysis to match the optimal substrate to your product's protection requirements.
Rigorous inspection protocols including dimensional verification, seal integrity testing, and visual inspection. Our quality systems ensure every blister pack meets industry standards and your exact specifications before shipment.
We begin by understanding your product's unique requirements—dimensions, protection needs, regulatory considerations, and brand positioning. Our engineering team recommends optimal materials (PET, HDPE, PVC) and forming configurations, creating detailed CAD renderings to ensure the blister design perfectly balances functionality, compliance, and visual appeal before tooling begins.
From startups to Fortune 500 companies, we deliver blister packaging that exceeds expectations.
"I worked with Katie and Frank and the rest of the team for a $70mil brand and was blown away by their flexibility, service and professionalism. I would use them for every packaging need now and in the future!"
"CDW handled our complete product relabeling project with incredible precision and efficiency. From updated compliance labels to retail-ready packaging, every detail was managed professionally and delivered on schedule."
"We’ve worked with several packaging vendors over the years, but CDW stands out for their attention to detail and reliability. Every relabeled shipment arrived perfectly finished and retail compliant.”"
"Our cosmetic packaging refresh required premium label application and flawless secondary packaging updates. The CDW team made the entire transition seamless while maintaining exceptional product quality."
"Consolidated Design West became an extension of our operations team during a complex repackaging rollout. Their turnkey project management and warehousing support helped us avoid delays and streamline distribution."
"We needed fast repackaging support for multiple SKUs before a nationwide launch, and Consolidated Design West exceeded expectations. Their communication, quality control, and turnaround times were outstanding.”"
"From custom label printing to fulfillment, the entire process was handled with professionalism and care. Their expertise in packaging and repackaging gave us confidence throughout our product relaunch.”"
"I worked with Katie and Frank and the rest of the team for a $70mil brand and was blown away by their flexibility, service and professionalism. I would use them for every packaging need now and in the future!"
"CDW handled our complete product relabeling project with incredible precision and efficiency. From updated compliance labels to retail-ready packaging, every detail was managed professionally and delivered on schedule."
"We’ve worked with several packaging vendors over the years, but CDW stands out for their attention to detail and reliability. Every relabeled shipment arrived perfectly finished and retail compliant.”"
"Our cosmetic packaging refresh required premium label application and flawless secondary packaging updates. The CDW team made the entire transition seamless while maintaining exceptional product quality."
"Consolidated Design West became an extension of our operations team during a complex repackaging rollout. Their turnkey project management and warehousing support helped us avoid delays and streamline distribution."
"We needed fast repackaging support for multiple SKUs before a nationwide launch, and Consolidated Design West exceeded expectations. Their communication, quality control, and turnaround times were outstanding.”"
"From custom label printing to fulfillment, the entire process was handled with professionalism and care. Their expertise in packaging and repackaging gave us confidence throughout our product relaunch.”"
"I worked with Katie and Frank and the rest of the team for a $70mil brand and was blown away by their flexibility, service and professionalism. I would use them for every packaging need now and in the future!"
"CDW handled our complete product relabeling project with incredible precision and efficiency. From updated compliance labels to retail-ready packaging, every detail was managed professionally and delivered on schedule."
"We’ve worked with several packaging vendors over the years, but CDW stands out for their attention to detail and reliability. Every relabeled shipment arrived perfectly finished and retail compliant.”"
"Our cosmetic packaging refresh required premium label application and flawless secondary packaging updates. The CDW team made the entire transition seamless while maintaining exceptional product quality."
"Consolidated Design West became an extension of our operations team during a complex repackaging rollout. Their turnkey project management and warehousing support helped us avoid delays and streamline distribution."
"We needed fast repackaging support for multiple SKUs before a nationwide launch, and Consolidated Design West exceeded expectations. Their communication, quality control, and turnaround times were outstanding.”"
"From custom label printing to fulfillment, the entire process was handled with professionalism and care. Their expertise in packaging and repackaging gave us confidence throughout our product relaunch.”"
Over three decades of thermoforming expertise and unwavering commitment to quality.
Industry-leading experience in blister pack manufacturing, serving pharmaceuticals, electronics, cosmetics, and consumer goods.
Complete project management from design and tooling through production, quality control, and fulfillment—all under one roof.
Rigorous inspection protocols and state-of-the-art testing ensure every blister meets FDA and industry compliance standards.
Strategically located teams across the United States provide responsive communication and on-time delivery for projects of any scale.
Skilled professionals dedicated to your project's success.
Since 1992, Consolidated Design West has grown from a regional packaging provider into a nationwide leader in thermoformed packaging solutions. Headquartered in Anaheim, California, our team of engineers, toolmakers, and project managers brings over 34 years of combined expertise to every blister pack project. Through our partnership with Respect Manufacturing, we've expanded our capabilities to offer comprehensive co-manufacturing services—from custom formulation to finished goods. This strategic growth allows us to serve diverse industries including pharmaceuticals, electronics, cosmetics, food and beverage, and pet care with turnkey solutions that simplify even the most complex production challenges. Our commitment to innovation, clear communication, and unwavering follow-through has earned the trust of both emerging startups and prestigious established brands nationwide.
Blister packs are manufactured through a thermoforming process called vacuum forming. Plastic sheets (typically PET, PVC, or HDPE) are heated to a pliable temperature, then drawn over a custom aluminum mold using vacuum pressure. This creates precise cavities shaped to your product. After cooling, the formed plastic is trimmed and sealed to cardboard backing using heat or ultrasonic bonding, creating a tamper-evident package. The entire process is controlled for dimensional accuracy and regulatory compliance.
Our packaging engineers are ready to discuss your requirements and recommend the optimal solution.
Proven excellence since 1992.
Regulatory standards met.
Coast-to-coast project support.
Share your requirements and we'll provide a detailed quote and project timeline within 24 hours.
For immediate assistance, feel free to give us a direct call at +1 714-999-1476.
For immediate assistance, feel free to give us a direct call at +1 714-999-1476.